How to Sew a Box Cushion Cover With Velcro Closure

Sewing your own box cushion cover with velcro closure can be a fun and rewarding experience. Not only will you have a custom-made cushion cover that fits perfectly, but you will also save money by making it yourself. Additionally, you will have the satisfaction of being able to showcase your sewing skills and creativity.

How to Sew a Box Cushion Cover With Velcro Closure

The main  advantage of sewing a box cushion cover with velcro closure is that it provides an easy and convenient way to change the cover whenever needed. Unlike traditional cushions covers, which require zippers or buttons for closure, velcro closures are much easier to use and do not require any special tools or skills. In this blog post, You will learn in detail how to sew a box cushion cover with velcro closure.

Materials You Will Need

  • Fabric
  • Sewing machine
  • Velcro
  • Scissors
  • Ruler or measuring tape
  • Pins
  • Thread (matching the fabric)
  • Zipper foot for sewing machine (optional but recommended)
  • Iron and ironing board

By  using these materials, you will be able to create a unique and customized box cushion cover with velcro closure.

Step by Step Processes for How to Sew a Box Cushion Cover With Velcro Closure

Step 1: Inspect  and Measure Your Cushion

Before you start sewing, make sure to inspect your cushion for any tears or damages. If there are any, mend them before proceeding with the box cushion cover. Once you have ensured that your cushion is in good condition, measure its dimensions accurately. A box cushion has 4 sides and each side will need its own individual measurement.

Inspect Your Cushion

Step 2: Choose Your Fabric

When choosing the fabric for your box cushion cover, make sure to choose a durable and thick material that will withstand daily use. You can opt for cotton or linen blends as they are both sturdy and easy to work with. Using the measurements you took earlier, cut out two pieces of fabric for the top and bottom panels of your cushion cover. Make sure to add an extra inch on all sides for seam allowance.

Step 3: Cut the Side Panels

Next, you will need to cut out four pieces of fabric for the side panels of your box cushion cover. These panels should be the same length as the top and bottom panels but with a width of 1-2 inches depending on how thick your cushion is. Take one of the side panels and align it with the edge of the top panel, right sides together. Pin in place and sew using a ½ inch seam allowance. Repeat this step for all four corners.

Step 4: Attach the bottom panel

To attach the bottom panel, repeat the previous step by aligning one of the side panels with the edge of the bottom panel. Pin and sew, leaving a small opening for turning. After sewing all four sides together, turn your cushion cover right side out through the opening left in the bottom panel. Use a pointed object such as scissors or a pencil to push out the corners for a crisp finish.

Step 5: Sew Velcro Closure

Now it’s time to add the velcro closure. Cut two strips of velcro and sew them onto the inside of each side panel, ensuring that they will align when closed. You can also use fabric glue if you prefer. To give your cushion cover a clean and professional look, hem the opening where you inserted the cushion. Fold over ½ inch of fabric towards the inside and sew in place.

Add the Velcro Closure

Step 6: Insert Cushion and Close Velcro

Lastly, insert your cushion into the cover and close the velcro to secure it in place. And voila! You now have a beautiful box cushion cover with a convenient velcro closure.  You can use this same process to make covers for all your cushions and change them up whenever you feel like giving your living space a fresh new look.

Safety Precautions  for How to Sew a Box Cushion Cover With Velcro Closure

  1. Always use sharp scissors or a rotary cutter when cutting fabric. This will ensure clean and precise cuts which are essential for sewing a box cushion cover with velcro closure.
  2. Keep your machine well-maintained by regularly cleaning it and oiling the necessary parts. A well-functioning machine will make your sewing process smoother and safer.
  3. Use high-quality materials such as fabric, thread, and velcro for your cushion cover. This will not only ensure a professional-looking finished product but also make it more durable and long-lasting.
  4. When ironing your fabric, always use the appropriate heat setting to avoid scorching or damaging the material. It’s also important to keep your iron away from any water or other liquids to prevent accidents.
  5. Take breaks to avoid fatigue and eye strain. Sewing can be a physically demanding activity, so make sure to take regular breaks and stretch your muscles to prevent any injuries.
  6. Always use proper lighting when sewing. Good lighting is essential for accurate cutting, pinning, and sewing, which will result in a better quality cushion cover.
  7. Keep all sharp objects such as pins, needles, and scissors away from children and pets to prevent accidents. It’s also important to keep your work area tidy and organized to avoid any potential hazards.
Use Proper Lighting When Sewing

By  following these safety precautions, you can ensure a safe and enjoyable sewing experience while creating a beautiful box cushion cover with velcro closure. Remember to always prioritize your safety and take necessary precautions before starting any sewing project.

Do You Need Any Special Sewing Techniques to Create a Professional-looking Finish on Your Cushion Cover?

If you’re wondering to sew a box cushion cover with velcro closure, then the answer is no – you don’t need any special sewing techniques. In fact, creating a professional-looking finish on your cushion cover is easily achievable with just a few basic sewing skills.

The key to sewing a box cushion cover with velcro closure is accuracy and attention to detail. This will ensure that your cushion cover fits perfectly and looks neat and polished. Here are some tips to help you achieve a professional finish on your cushion cover:

  • Measure accurately: Before cutting any fabric, it’s important to measure your cushion insert carefully. This will ensure that your cover fits snugly and doesn’t end up too loose or baggy.
  • Cut straight edges: Use a rotary cutter or fabric scissors to cut straight edges on your fabric. This will make it easier to sew and give you clean lines.
  • Use sharp needles: Make sure you’re using new, sharp needles in your sewing machine. Dull needles can cause your fabric to pucker and result in an uneven finish.
  • Sew with precision: Take your time when sewing the pieces of your cushion cover together, making sure to follow the seam allowance precisely. This will ensure that your cover is symmetrical and doesn’t have any wonky edges.
  • Press as you go: Use an iron to press your seams as you sew. This will help give your cushion cover a crisp, professional look.
  • Use quality materials: Investing in high-quality fabric and thread can make a big difference in the overall appearance of your cushion cover. Cheap materials may result in a less polished finish.
Investing in High Quality Fabric

With these simple tips, you can easily sew a box cushion cover with velcro closure that looks just like it was made by a professional. So don’t be intimidated by the thought of sewing your own cushion covers – with practice and attention to detail, you can achieve beautiful results every time.

What Are Some Common Mistakes to Avoid When Sewing a Box Cushion Cover With Velcro Closure?

While sewing a box cushion cover with velcro closure may seem like a straightforward task, there are some common mistakes that can affect the overall appearance and functionality of your finished product. Here are some things to keep in mind to avoid these errors:

  • Not measuring accurately: As mentioned before, accurate measurements are key to ensuring that your cushion cover fits properly. Skipping this step or making careless mistakes in your measurements can result in a cover that is too loose or too tight.
  • Cutting fabric on the bias: When cutting your fabric, make sure to cut it on the straight grain rather than on the bias. Cutting on the bias can cause your fabric to stretch and distort, resulting in an ill-fitting cushion cover.
  • Not pressing seams: It may be tempting to skip pressing your seams as you sew, but this can make a big difference in the overall appearance of your cushion cover. Pressing helps create crisp edges and smooth out any puckering or wrinkles.
  • Inconsistent seam allowance: Make sure to use the same seam allowance throughout your project. Inconsistent seam allowances can result in uneven edges and an unbalanced look.

By being mindful of these common mistakes and taking your time with each step, you can ensure that your cushion cover turns out beautifully. Don’t let these potential errors discourage you from sewing your own cushion covers – with practice and attention to detail, you’ll become a pro in no time.

Cushion Cover Turns Out Beautifully

How Can You Fix These Mistakes if They Do Happen?

There is no doubt that sewing a box cushion cover with a velcro closure can be quite challenging, especially for beginners. In this section, we’ll go over some common mistakes and how you can fix them.

1. Uneven Seams

One of the most common mistakes in sewing is ending up with uneven seams. This can happen due to various reasons such as incorrect measurements, fabric slipping, or simply not following a straight line. To fix this mistake, you can use a seam ripper and unpick the stitches from the uneven part. Once done, you can re-sew that particular section.

2. Wrong Placement of Velcro Strips

Another mistake that can happen is placing the velcro strips in the wrong position. This can be quite frustrating as it can affect how well your cushion cover stays in place. If this happens, don’t worry! You can easily remove the velcro strips using a seam ripper and reposition them correctly.

3. Missing a Step

Sometimes we forget to follow a certain step or skip it altogether. This can happen especially if we are new to sewing or if we are multitasking. If you realize that you have missed a step in the process, don’t panic! You can always go back and complete the missed step without having to undo everything you have already sewn.

4. Uneven Corners

Having uneven corners on your cushion cover can make it look unprofessional and messy. This mistake is quite common, especially when sewing box corners. To fix this, you can use a seam ripper to unpick the stitches on the uneven corner and re-sew it with more precision.

Use a Seam Ripper

5. Wrong Fabric Choice

Choosing the wrong fabric for your cushion cover can result in a lot of frustration during the sewing process. The wrong fabric can also affect the overall look and durability of your cover. If you find that the fabric you chose is not suitable for your cushion cover, don’t worry! You can always start over with a new fabric and use the previous one for a different project.


In conclusion,  we have learned to sew a box cushion cover with velcro closure. It may seem like a daunting task at first, but with the right knowledge and techniques, it can be an easy and enjoyable sewing project. However, like any other sewing project, there are some disadvantages to consider when using velcro closure for your box cushion cover.

One of the main disadvantages is that the velcro can wear out over time, especially with frequent use. This may require you to replace the velcro or even the entire cushion cover. I hope this article has been beneficial for learning how to sew a box cushion cover with velcro closure. Make Sure the precautionary measures are followed chronologically.

Photo of author

Adrian Green

Adrian is a woodworking hobbyist and has loved Woodworking since he was 10 years old. Back then in childhood, his father used to have a furniture shop. He used to help his dad and learned a lot from him about how to fix woodworking furniture, basic carpentry knowledge and also about how to work hard and take care of business. He enjoys woodworking as a hobby. He loves the feeling of creating something with his own hands, and the satisfaction that comes from seeing his finished products used by others.

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