How to Make Shaker Cabinet Doors With a Router

Making shaker cabinet doors with a router is a great way to add style and sophistication to your kitchen cabinets. Not only are they stylish, but they can be relatively simple to make. With the right tools and basic knowledge, you can create custom-made shaker cabinet doors that look beautiful in any home.

How to Make Shaker Cabinet Doors With a Router

The advantages of making shaker cabinet doors with a router are that it is relatively easy to do, and the results can look quite professional. The process involves cutting out the door panels from plywood, then cutting slots for the frame around the edge of each panel.

The frame pieces are then joined together using biscuits or pocket screws, and the completed frame is attached to the door panels. In this blog post, You will learn in detail how to make shaker cabinet doors with a router.

Importance of How to Make Shaker Cabinet Doors With a Router

  • A router is one of the most versatile tools in a woodworker’s toolkit, and it can be used to make shaker cabinet doors quickly and easily. With a few simple steps, you can customize your own shaker-style cabinets for any area of your home.
  • One of the advantages of using a router to make shaker cabinet doors is the ability to customize them. You can choose different router bits and designs to create unique patterns in your cabinets, giving your kitchen or another area a personalized look.
  • The process of making shaker cabinet doors using a router is relatively simple and straightforward. All you need are some wood boards, router bits, and a router. With the right technique, you can make perfect shaker cabinet doors for your home in no time at all.
  • Another benefit of using a router to make shaker cabinet doors is that it is much more affordable than purchasing pre-made doors. You can save money by making your own custom cabinets instead of buying them from a store.
  • Making shaker cabinet doors with a router also gives you the opportunity to experiment with different materials and designs. You can use different types of wood, finishes, and stains to create custom cabinets that will perfectly match your home’s style and décor.
  • Finally, using a router to make shaker cabinet doors can help you save time. Instead of spending hours sanding and finishing pre-made cabinets, you can use a router to create the perfect shaker style in just minutes.
Using a Router

By learning to make shaker cabinet doors with a router, you can quickly and easily customize your own cabinets for any area of your home.

Step-by-Step Processes for How to Make Shaker Cabinet Doors With a Router

Step 1: Inspect the Wood

Before you begin any project, inspecting the wood to ensure that it is free of any defects is important. If you find any damaged or cracked pieces, be sure to discard them before proceeding with your project.

Step 2: Cut the Rails and Stiles

Use a circular saw or router to cut the rails and stiles for the cabinet doors. Be sure to measure and mark the wood accurately before cutting so that your finished product will be square and even. Next, use a biscuit joiner or dowel jig to assemble the rails and stiles into door panels. Be sure to use plenty of glue for a secure bond.

Step 3: Cut the Mortise and Tenon Joints

Now, use a router to cut mortise and tenon joints for each door panel. This will ensure that the panels fit together snugly when assembled. After cutting the mortises, you can now install your door hinges. Attach the hinges to the rails and stiles with screws, taking care to ensure that they are evenly spaced.

Step 4: Cut out the Door Panels

Use a router, and jig saw to cut out the door panels, making sure that they fit snugly within the frame of your cabinet doors. They must be sanded and finished before you can hang your newly-made doors. Be sure to use a high-grade finish, such as polyurethane, for superior protection.

Cut out the Door Panels

Step 5: Hang the Cabinet Doors

Now that your cabinet doors have been prepared, it is time to hang them. Use a drill and properly sized screws to attach the hinges to your cabinet frames. Once the doors are hung, make sure that they fit snugly within their frames. You may need to adjust the door hinges or add shims in order for them to close properly.

Step 6: Enjoy Your Shaker Cabinet Doors

You have successfully made your own shaker cabinet doors with a router. Now, you can enjoy the beautiful look of these classic cabinet doors in your home.

For more tips on making shaker cabinet doors with a router please visit We have various resources to help you complete your project easily.

Safety Tips for How to Make Shaker Cabinet Doors With a Router

  1. Always wear safety gear such as gloves, goggles, and a dust mask when using a router.
  2. Ensure the area you are working in is well-lit and free from distractions or obstacles that could cause an accident.
  3. Work on a solid surface to keep your workpiece secure while routing and minimize vibration transferred through the router.
  4. Ensure the router bit is secure in its collet and all parts are tightened according to the manufacturer’s instructions before turning on the machine.
  5. Always keep your hands away from the cutters, and do not place them directly above or below any moving parts of the router while it is running.
  6. Ensure your router is securely attached to the workbench before beginning a cut and that the bit has cleared the material completely before removing it.
  7. When finished routing, turn off the machine immediately and wait for all moving parts to come to a complete stop before unplugging or setting down your router.
Wear Safety Gear

These safety tips can ensure that your project will go smoothly and help you avoid any potential accidents while creating shaker cabinet doors with a router.

How Can You Prevent Tear-out When Cutting the Door Panels? 

Tear-out can be a common problem with cutting shaker cabinet doors with a router. To avoid this, it’s important to ensure the panel is securely held in place and the bit is sharp. Additionally, using a backer board on the opposite side of the cut or using multiple passes over the cut line will help reduce the amount of tear-out. Moving slowly and deliberately when cutting the door panels with a router is also important, as rushing can lead to uneven cuts.

Another way to minimize tear-out is to use a backer board that is slightly thicker than your material, ensuring the cut will not damage it. Finally, ensure you use the proper tools and techniques to ensure a clean cut without any tear-out. You can easily make shaker cabinet doors with a router with the right preparation. By following these steps, you’ll be well on your way to making beautiful shaker cabinet doors.

What is the Best Way to Attach the Handle or Knob to Your Shaker Cabinet Door? 

Once you have created your Shaker cabinet doors with a router, the next step is to attach a handle or knob. This is done by pre-drilling holes into the door and using screws to secure the hardware. First, measure the distance between the two knobs or handles you are attaching. This will determine the size of the drill bit you should use. If your hardware is surface mounted, you must pre-drill two holes at least 2 centimeters apart.

Attach a Handle

Next, ensure the handle or knob is centered on the door panel by measuring from both edges. Then, using a power drill and the appropriate drill bit, drill holes that are the same depth as the screws for your hardware. Once the pre-drilled holes are in place, you can now use a screwdriver to insert and tighten the screws.

Be sure not to over-tighten, as this can damage the wood and interfere with the functionality of your cabinet doors. After screwing in the handles or knobs, make sure that they are secure and properly mounted.

What Type of Finish Should You Use on Your Shaker Cabinet Doors? 

Once you have finished making your shaker cabinet doors with a router, you will want to seal and protect them for years of use. Oil-based polyurethane is the best type of finish to use on cabinet doors. This will provide a durable, long-lasting finish that stands up to wear and tear from daily use.

You can choose from a variety of sheens, from glossy to satin. Make sure to apply several coats of polyurethane for best results. Another option is to use an oil-based varnish instead of polyurethane. This will also protect the wood and help it keep its natural-looking color.

Seal and Protect

Be sure to apply multiple thin coats rather than one thick coat to ensure that the finish is even. Once you have applied your preferred finish, wait until it is completely dry before you attach the cabinet doors to the cabinets.

When choosing a finish for your shaker cabinet doors, remember that oil-based polyurethane and varnish are the best options for long-lasting protection. They provide a durable, protective layer that will keep your cabinets looking great for many years to come. Make sure to apply several coats and wait until each coat is completely dry before adding the next one.

Are There Any Safety Concerns That You Need to Be Aware of When Using a Router? 

When using a router for making shaker cabinet doors, it is important to take safety precautions. When you use a router, always wear protective eyewear and hearing protection. Ensure that the workpiece is firmly secured so it does not move during routing, as this could cause dangerous kickback or sharp pieces of material being flung out.

Additionally, use a dust collection system to keep your workspace clean and free of debris. Finally, always follow the manufacturer’s instructions for the router and the particular router bit you are using.

Where Can You Find More Information About Making Shaker Cabinet Doors With a Router? 

If you’re interested in learning more about making shaker cabinet doors with a router, plenty of resources are available to help. You can find detailed instruction manuals, instructional videos, and helpful tips from experienced woodworkers online. There are also many books available on the topic that can provide further insight into how to use a router for this task.

In addition to the educational resources available, there are also many tools and supplies that you will need for this project. A router is the main tool used in creating shaker cabinet doors, but other items such as clamps, hinges, screws, saws, and sandpaper can be necessary as well. It’s important to ensure you have all the right supplies before beginning your project.

Finally, don’t forget to take safety precautions when working with a router. Always follow the manufacturer’s instructions for proper use and wear protective gear such as glasses, ear plugs, or gloves.

Working With a Router


In conclusion, making shaker cabinet doors with a router is a relatively simple process. Creating beautiful cabinet doors for your home can be an easy and rewarding DIY project with the right materials, tools, and techniques. It is important to choose the right type of wood, such as MDF or Plywood, to ensure you achieve the desired finish. 

Additionally, the use of a router is key to achieving the classic shaker look. A jig and template can help ensure that your cuts are precise and that all parts fit perfectly. I hope this article has been beneficial for learning how to make shaker cabinet doors with a router. Make Sure the precautionary measures are followed chronologically. 

Photo of author

Adrian Green

Adrian is a woodworking hobbyist and has loved Woodworking since he was 10 years old. Back then in childhood, his father used to have a furniture shop. He used to help his dad and learned a lot from him about how to fix woodworking furniture, basic carpentry knowledge and also about how to work hard and take care of business. He enjoys woodworking as a hobby. He loves the feeling of creating something with his own hands, and the satisfaction that comes from seeing his finished products used by others.

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