How to Make Plywood Countertop

Are you interested in remodeling your kitchen but don’t want to spend a fortune on expensive countertops? Why not try making a plywood countertop? This DIY project is surprisingly easy and economical. With just the right tools and materials, you can create an aesthetically pleasing countertop that looks like it was professionally done.

How to Make Plywood Countertop

In this blog post on how to make plywood countertop, we’ll cover all of the preparation work required before embarking on this endeavor, as well as step-by-step instructions for constructing a beautiful plywood countertop. Read ahead to find out how to make your own plywood countertop without breaking the bank!

What is Plywood Countertop?

Plywood countertops are a great alternative to more expensive countertop materials. Plywood is a type of engineered wood made from thin sheets of wood veneer called plies that are glued together in alternating directions — this makes the material extremely strong and stable. 

It’s also capable of taking on different shapes, which makes it an excellent choice for custom countertops. Plywood is also less expensive than other materials, making it a money-saving option.

Preparing the Materials and Tools

Before you can start constructing your plywood countertop, you’ll need to prepare all of the necessary tools and materials. You’ll need: 

  • Plywood (at Least 1/2” Thick)
  • Glue
  • Sandpaper
  • Paint or Stain
  • Tape Measure
  • Pencil & Straight Edge or Ruler
  • Table Saw or Circular Saw 
  • Router or Jigsaw 

12 Step-by-step Guidelines on How to Make Plywood Countertop

Step 1: Measure and Cut the Plywood  

Measure out the size of your countertop. Make sure you leave an extra inch to allow for trimming. Once you’ve figured out the measurements, mark them on the plywood with a pencil or straight edge.

Use either a table saw or a circular saw to cut the panel according to your measurements. It’s best to wear protective gear when making the cuts. This will help keep you safe and make sure that the cuts are clean and precise.

Step 2: Glue the Plywood Panels Together 

Apply a thin layer of glue to the edges of two pieces of plywood and then press them together firmly. Make sure you align them perfectly and lay down a heavy object over it for uniform pressure while the glue dries.

It’s best to use a clamp if you have one as they can help apply even pressure to all edges. You may need to use more than two pieces of plywood depending on the size of your countertop.

Step 3: Rout Out any Holes or Edges  

If you are looking to add any decorative touches, like rounding out edges or cutting out holes, use either a router or jigsaw to do so. Again, make sure that they’re lined up perfectly before gluing them in place.

Use Either a Router or Jigsaw

It’s important to stay safe and use the right protective gear when using power tools.  But be sure to keep an eye on the blade as you work. This will help you make more precise and accurate cuts.

Step 4: Sand Down the Surface  

Use an electric sander or sandpaper to sand down the surface of your countertop. This will help smooth out any bumps or rough spots in the wood as well as provide a better overall finish.

It’s important to use the right sandpaper grit; a higher number will leave a smoother finish. This will help make the finish look more professional. Otherwise, your plywood countertop may end up looking unfinished or poorly done.

Step 5: Apply Finishing Touches  

Once you’ve finished sanding, it’s time to give your plywood countertop its final touches. If you want to paint or stain it, use a brush to apply even coats and allow them to dry completely before moving on to the next step.

It’s best to use a paint or stain specifically designed for wood surfaces, as this will ensure that it adheres properly and lasts longer.  This is a great way to give your countertop an extra pop of color or an interesting design.

Step 6: Install Edge Trim  

Measure and cut pieces of trim for each side of the countertop using either a miter saw or handsaw— make sure that they are slightly longer than the edge of your plywood countertop. This will help ensure that the trim is secure and flush with the sides.

Use a hammer and nails to attach the trim to the plywood, making sure to keep them even and secure. It’s a good idea to use wood glue as well, to make sure that the trim is firmly attached. It’s also important to sand down the edges of the trim for a smooth finish.

Use a Hammer and Nails

Step 7: Attach Edge Trim  

Using the carpenter’s glue, attach the trim pieces to each side of the plywood countertop and then secure them with a few finishing nails. Allow the glue to dry before moving on to the next step. This will help make sure that the trim is firmly attached and won’t come off in the future.

If you are using a router to cut the edge trim, make sure that you measure and mark the dimensions before cutting. It’s also important to wear protective gear when using the router, as it can be dangerous.  But the results will be worth it when it comes to giving your countertop a professional-looking finish.

Step 8: Cut Out Sink Hole 

If you’re planning on installing a sink in your finished countertop, use either a jigsaw or circular saw to cut out an opening that matches the size and shape of your sink.

This should be done before applying any finishing so it blends in with the rest of the wood. It’s also important to wear protective gear when using power tools, as they can be dangerous. This will help ensure that the hole is clean and even.

Step 9: Apply Finishings  

Give your countertop a few more coats of paint or stain and allow it to dry completely. You can also use polyurethane for added protection against water damage and scratches. It’s important to use a brush and spread the finishing evenly, as this will help create a professional-looking countertop.

If you are using a glossy stain, make sure to apply an extra layer of sealant for protection. It’s also a good idea to wax the surface for extra protection and shine. But don’t forget to apply a top coat for an even finish.

 Use Polyurethane for Added Protection

Step 10: Install Countertop 

Use construction adhesive to attach your countertop to the cabinets below it. Make sure that they line up perfectly before pressing them together firmly for a secure fit. If you are using a sink, use silicone caulk to attach the sink to the countertop and seal it.

Allow the adhesive and caulk to dry completely before using your countertop. This will help make sure that your countertop is secure and won’t come off in the future.

Step 11: Attach Fixtures 

Once the countertop has been installed, you can start attaching fixtures like handles, knobs, and hinges. Use screws to secure them in place. It’s important to make sure that they are all level and lined up before securing them in place.

This will help ensure that your countertop looks professional and even when you are finished. This is also a great way to add some character and personality to your countertop. If you are installing a sink, make sure to attach the connections securely and test for leaks before using it.

Step 12: Enjoy! 

You’re now ready to enjoy your plywood countertop! With proper care and maintenance, your countertop should last you for many years to come. This is a great way to add a unique and stylish touch to any kitchen or bathroom. 

It’s also a great way to save money and get creative with your countertop without breaking the bank. This project is also great for beginners, as the steps are relatively simple and straightforward. So go ahead and give it a try! You won’t be disappointed.

Congratulations on successfully building your own plywood countertop! With a few tools and supplies, you can easily customize a beautiful piece of furniture that will make your kitchen look great. As long as you take the time to measure and cut accurately and follow the steps outlined above, it’s not too hard to do! So go ahead and get started today – happy building!

Building Your Own Plywood Countertop

Do You Need to Hire a Professional?

Making a plywood countertop is an achievable DIY project, but it does require the right tools and patience. If you don’t feel comfortable working with wood or if you’re not sure about your measurements, then it may be best to hire a professional for this job. 

Professionals will have experience in accurately measuring and cutting panels as well as installing fixtures and finishes. Hiring a pro may cost more upfront, but it can save you time and money in the long run – plus, you’ll end up with a beautiful and sturdy countertop that will last for years to come!  When in doubt, seek advice from an expert! 

How Much Will It Cost?

The cost of building a plywood countertop depends on the materials you use and the size of your project. Prices can range from as low as $50 for a simple installation to up to several hundred dollars for more elaborate builds.

If you’re working with an experienced installer, they may charge by the hour.  Keep in mind that hiring a professional will cost extra, but it may be worth it if you want a professionally built countertop.

Frequently Asked Questions

Q: How Do I Prepare the Plywood for a Countertop?

A: Start by sanding down the edges of the plywood to give it a smooth finish. You can also use wood putty to fill in any cracks and gaps in the plywood. Once this is done, use a primer before painting or staining the countertop.

 Sanding Down the Edges of the Plywood

Q: How Do I Measure My Plywood Countertop?

A: To get an accurate measurement of your countertop, measure from one side of the cabinet to the other and then add 1 or 2 inches for overhang. This will give you ample space to attach edge trim and fixtures without compromising on aesthetics.

Q: What Type of Paint Should I Use for a Plywood Countertop?

A: The type of paint you choose depends largely on your preferences and budget. For best results, use either an oil-based or water-based paint. Both types will provide a durable finish that is easy to clean and maintain.

Q: Do I Need to Seal My Plywood Countertop?

A: Yes, if you want to protect your countertop from water and other liquids, you should seal it with a few coats of polyurethane. This will create a protective barrier and add an extra layer of shine to the surface.

Q: How Do I Clean My Plywood Countertop?

A: To clean your plywood countertop, simply use warm water and mild dish soap. Avoid harsh chemicals or abrasive materials as they may damage the finish. Regularly wiping down the surface with a damp cloth will also help keep it looking like new!

With this guide on how to make plywood countertop, you now have all the information you need to successfully make a plywood countertop for your kitchen. With patience and attention to detail, you can create an amazing piece of furniture that will look great in any home –

Wiping Down the Surface


Crafting a new countertop may seem like an intimidating project, but it can be done with the right tools and knowledge. With a few steps and some extra help, anyone can make their own unique plywood countertop that is sure to last for years and make your kitchen stand out in style. 

While each individual situation is unique when it comes to materials, design, and installation, having a plan in place and a helpful step-by-step guide on how to make plywood countertop can give you the confidence to tackle this project without any hassle.

Even if you aren’t the most experienced DIYer or carpenter, completing this project will prove that you have what it takes to bring craftsmanship into your cooking space – starting with a beautiful plywood countertop.

Photo of author

Adrian Green

Adrian is a woodworking hobbyist and has loved Woodworking since he was 10 years old. Back then in childhood, his father used to have a furniture shop. He used to help his dad and learned a lot from him about how to fix woodworking furniture, basic carpentry knowledge and also about how to work hard and take care of business. He enjoys woodworking as a hobby. He loves the feeling of creating something with his own hands, and the satisfaction that comes from seeing his finished products used by others.

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