How to Make Cushions for Outdoor Chairs

Are you tired of your old outdoor chairs? Do you want to give them a fresh new look? Making cushions for your outdoor chairs is an easy and budget-friendly way to transform the appearance of your patio or garden.

How to Make Cushions for Outdoor Chairs

How to make cushions for outdoor chairs is a rewarding project that allows for personalized comfort and style in your outdoor living space.

Whether you’re looking to refresh old furniture or add a cozy touch to a new patio set, custom-made cushions can enhance the aesthetics and functionality of your outdoor area.

This guide will walk you through the necessary materials, tools, and step-by-step instructions to craft cushions that look great and withstand the elements. With a bit of creativity and effort, you can achieve professional-quality results that reflect your unique taste.

What Will You Need?

Before you get started, gather the following materials and tools:

  • Outdoor fabric (waterproof or water-resistant)
  • Cushion foam
  • Sewing machine
  • Thread
  • Scissors
  • Measuring tape
  • Straight pins
  • Fabric chalk or pencil
  • Velcro or zipper (optional)

Once you have all the materials and tools, it’s time to start your cushion-making journey.

10 Easy Steps on How to Make Cushions for Outdoor Chairs

Step 1: Measure Your Chairs

The first step is to measure your chairs to determine the size and shape of your cushions. Take accurate measurements of the seat width, depth, and height. If your chair has a curved backrest, make sure to include that in your measurements as well. You can use a measuring tape to get precise measurements.

Step 2: Choose Your Fabric

Choose a durable and weather-resistant outdoor fabric that can withstand the sun, rain, and other outdoor elements. Some popular options include canvas, Sunbrella fabric, and polyester blends. Make sure to purchase enough fabric to cover all your cushions.

Step 3: Cut Your Fabric

Chosen Your Fabric

Once you have chosen your fabric, it’s time to cut it according to the measurements you have taken.

Lay out the fabric on a clean, flat surface and use your measuring tape, fabric chalk, or pencil to mark the dimensions. Be sure to add an extra 1 to 2 inches around each edge to account for seam allowances. This will ensure that your cushion covers fit snugly over the foam and that you have enough fabric to sew them together securely.

Carefully cut along the marked lines with sharp scissors to avoid fraying and to achieve clean edges. If you’re making multiple cushions, label each piece of fabric to keep track of which parts go together.

Step 4: Cut the Foam

Next, you need to cut the cushion foam to match the size and shape of your chair seats. Use a marker to draw the dimensions on the foam, ensuring the measurements are accurate. A sharp utility knife or electric carving knife works well for cutting foam cleanly.

It’s important to make straight, even cuts to ensure the foam fits neatly inside the fabric covers. If your chairs have curved edges, you might need to trim the foam accordingly to ensure a good fit.

Step 5: Sew the Fabric Pieces Together

With the fabric pieces cut, you can begin sewing them together. Place two pieces of fabric together with the right sides facing each other. Use straight pins to hold the edges in place. If you’re adding a zipper or Velcro closure, sew these elements onto one of the fabric pieces first.

Then, using a sewing machine, sew along three sides of the pinned fabric, leaving one side open for inserting the foam. Make sure to backstitch your seams’ beginning and end to secure them.

Step 6: Turn the Covers Inside Out

Sewing the Fabric Pieces

After sewing the fabric pieces together, turn the covers inside out so that the right side of the fabric is now on the outside.

Use a blunt tool, like the end of a pen or a knitting needle, to push out the corners and make sure they are fully extended. This step gives your cushions a polished look as it hides the seams on the inside.

Step 7: Insert the Foam

Carefully insert the foam pieces into the fabric covers. Work slowly to ensure the foam fits snugly and the corners are aligned properly. Adjust the foam as needed to ensure it sits evenly inside the cover.

If you opted to add a zipper or Velcro closure, this will make the process easier as you can simply open the cover wide enough to fit the foam.

Step 8: Close the Open Side

Finally, close the open side of the cushion covers. If you have added a zipper or Velcro, simply zip or fasten it shut.

If not, you can sew the open edge by folding the raw edges inward and sewing a straight seam to close it up. Use small, discreet stitches to ensure the closure looks neat and professional.

Step 9: Add Ties or Fasteners (Optional)

Want to Add Ties

To keep the cushions securely in place on your chairs, you may want to add ties or other fasteners.

You can sew fabric straps onto the back of the cushions and use them to tie the cushions to the chair frames. Alternatively, you can use non-slip fabric or Velcro strips on the bottom of the cushions to prevent them from shifting.

Step 10: Enjoy Your New Outdoor Cushions

Once all the sewing and assembling are complete, your new outdoor cushions are ready to use. Place them on your chairs and admire the refreshed look and added comfort.

Your handmade cushions will not only enhance your outdoor living space but also provide a durable and stylish seating solution that withstands the elements.

Following these easy steps, you can create custom-made cushions perfect for your outdoor chairs.

5 Additional Tips and Tricks

  1. Choose UV-Resistant Fabric: When selecting fabric for your outdoor cushions, make sure it’s designed to resist UV rays. This will help prevent the colors from fading quickly in the sun, ensuring your cushions look vibrant for a longer time.
  2. Opt for Quick-Drying Foam: Using quick-drying foam as the cushion insert will help prevent mold and mildew, especially in humid climates. This type of foam will also ensure that your cushions stay comfortable and dry, even after a rain shower.
  3. Include Ties or Velcro Straps: To secure your cushions to the chairs, consider adding ties or Velcro straps. This will prevent them from blowing away in strong winds and ensure they stay in place during use.
  4. Add a Protective Coating: Consider applying a fabric protector spray to your cushion covers. This additional coating will help repel water, dirt, and stains, making it easier to keep your cushions clean and well-maintained.
  5. Incorporate Removable Covers: Designing your cushion covers to be removable and washable will simplify maintenance. Removable covers allow you to easily clean the fabric or swap it out for a new style when you’re ready for a change.
Using Quick-drying Foam

With these additional tips and tricks, you can ensure that your outdoor cushions not only look great, but also last longer and are easier to maintain.

5 Things You Should Avoid

  1. Using Non-Weather Resistant Fabric: Avoid using indoor fabrics that are not designed to withstand outdoor conditions. These materials tend to fade, become waterlogged, and degrade faster when exposed to the elements.
  2. Selecting Light-Colored Fabrics: Light-colored fabrics can look fresh and appealing but can show stains and dirt more easily. Opt for darker or patterned fabrics that can hide minor blemishes and extend the appearance of cleanliness.
  3. Ignoring Proper Drainage: Ensure that your cushions have adequate drainage to avoid water accumulation. Using a layered cushion with holes for drainage or adding grommets can help water escape, preventing mildew and long drying times.
  4. Overstuffing the Cushions: While plush cushions might seem more comfortable, overstuffing can make them less flexible and harder to dry. Stick to a moderate level of stuffing to maintain comfort and functionality.
  5. Neglecting Regular Maintenance: Without regular cleaning and checks, outdoor cushions can quickly become dirty and worn. Neglecting maintenance tasks, such as brushing off debris, spot-cleaning spills, and reapplying protective coatings, will shorten the lifespan of your cushions.

By avoiding these common mistakes, you can ensure that your outdoor cushions remain in good condition and continue to enhance the comfort and style of your outdoor space.

5 Different Style Ideas for Your Outdoor Cushions

  1. Tropical Oasis: Embrace a tropical theme with bright, bold colors and patterns inspired by lush plants and exotic flowers. Incorporate touches of greenery, such as palm leaf prints, to create a relaxing oasis in your outdoor area.
  2. Coastal Retreat: Create a calming coastal vibe with serene blues and whites reminiscent of the ocean. Add nautical stripes or sea-inspired motifs, like shells or anchors, to complete the look.
  3. Boho Chic: For a laid-back and eclectic feel, mix and match vibrant patterns in warm, earthy tones with pops of color. Incorporate textures such as fringe, tassels, and macramé for a bohemian touch.
  4. Modern Minimalism: Keep it simple with clean lines, neutral colors, and geometric patterns for a modern and sophisticated style. Add in pops of bright hues or metallic accents to add visual interest.
  5. Rustic Charm: Embrace the cozy and inviting feel of rustic design by incorporating natural materials like burlap or linen fabrics. Use earthy tones and distressed finishes for a warm and charming look.

With these different style ideas, you can easily update your outdoor space with new cushion covers and transform it into a personalized and inviting retreat.

Conclusion

How to make cushions for outdoor chairs is a combination of choosing the right materials, implementing functional features, and maintaining them properly.

By selecting UV-resistant fabric and quick-drying foam, you safeguard your cushions from the elements and ensure longevity.

Adding ties or Velcro straps keeps your cushions secure, while a protective coating and removable covers make cleaning and maintenance straightforward.

Conversely, avoiding non-weather resistant fabric, light-colored fabrics, poor drainage, overstuffing, and neglecting maintenance will prevent premature wear and degradation.

With these strategies, you can craft durable, attractive, and comfortable outdoor cushions that enhance your outdoor living experience.

Photo of author

Adrian Green

Adrian is a woodworking hobbyist and has loved Woodworking since he was 10 years old. Back then in childhood, his father used to have a furniture shop. He used to help his dad and learned a lot from him about how to fix woodworking furniture, basic carpentry knowledge and also about how to work hard and take care of business. He enjoys woodworking as a hobby. He loves the feeling of creating something with his own hands, and the satisfaction that comes from seeing his finished products used by others.

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